Robotic Welding Machine Manufacturers in Pune | Robotic Welding Systems
Genesys Laser Pvt Ltd is the leading robotic welding machine manufacturers in Pune. These state-of-the-art machines introduce flexibility and merciless precision into a business-altering solution for firms requiring high-quality, efficient, and cost-effective welding. Imagine having a man multiplier working around the clock, delivering perfect welds with every batch.
Robotic Welding Machine Suppliers in Pune
As the prominent robotic welding machine suppliers in Pune. From automobile parts of superior performance to mega-dimensional structural elements, welding robots are transforming production operations everywhere. Find out the power, versatility, and unbeatable edge that have propelled welding robots into the top spot as the ultimate option for the new business age.
Why Use Robotic Welding Machines?
Demonstrate good reproducibility and accuracy in each weld. Achieve higher production yield and lower working-hour constraints by joining a high percentage. Enhance your workplace safety for your staff by automating dangerous work. Avoid material and manpower loss in the long term.
Types of Robotic Welding Machine:
Being as robotic welding machine manufacturers in Pune, different types as per operations, mode and motions are served which are given below.
- Articulated Robots: Most sophisticated structure with several rotary joints similar to a human arm. This provides them with reach motion and welding in an adverse position, therefore suitable for complex parts and composite sequences of welds.
- Cartesian Robots: They are also referred to as gantry robots and travel on three linear axes (X, Y, Z). Cartesian robots are precise to an incredibly high level and are especially suited for welding flat large planes or the same repeated linear welds.
- SCARA Robots (Selective Compliance Articulated Robot Arm): We are used for repetition tasks at high speed on a plane surface. SCARA robots best find themselves in point-to-point welding operations where accuracy and speed are of the greatest importance.
- Delta Robots (Parallel Link Robots): Use of the universal parallel linkage shape type of the triangle shape allows delta robots to be best suited to building fast and agile motion. Common applications of the delta robot wherever weld tiny objects together quickly with rapidity and weld each other quickly except pick-and-place operations balanced each other out.
- Cylindrical Robots: Cylindrical robots consist of rotating base and extending moving vertical mounted arm. They have medium reach as they are medium-speed welding used where parts to be welded are cylindrical or symmetric in nature.
Technical Specification of Robotic Cutting Machine
We have added below a technical sheet of robotic cutting machine in Pune that provides more technical information such as:
| Feature Category | Specification | Details/Typical Values |
| Robot Arm | Degrees of Freedom (DOF) | 6 (Typically Revolute Jointed Arm) |
| Payload Capacity | 5 kg - 50+ kg (Varies significantly based on model and application) | |
| Reach | 0.5 m - 3+ m (Horizontal distance the robot can reach) | |
| Repeatability | ±0.03 mm - ±0.1 mm (Ability to return to a programmed point) | |
| Maximum Joint Speeds | Varies per axis, e.g., J1: 150-250 °/s, J2: 150-250 °/s, J3: 150-250 °/s, J4: 300-500 °/s, J5: 300-500 °/s, J6: 400-600 °/s | |
| Mounting Options | Floor, Ceiling, Wall, Shelf | |
| Protection Class (Wrist) | IP67 (Dust-tight and protected against immersion in water up to 1 meter) | |
| Integrated Services | Internal cable routing for welding power, shielding gas, communication signals, air lines; often with integrated connectors at the wrist. | |
| Welding Power Source | Welding Process Compatibility | GMAW (MIG), GTAW (TIG), FCAW (Flux-Cored), SMAW (Stick), Spot Welding (Resistance Welding) - Specific models are optimized for certain processes. |
| Output Current Range | 5 A - 500+ A (Depending on the process and power source) | |
| Duty Cycle | 60% - 100% at specified current (Indicates the percentage of time the power source can operate at a given current within a 10-minute period without overheating) | |
| Voltage Output | Varies depending on the process and current | |
| Waveform Control | Advanced pulse, synergic, and short-circuit transfer modes for optimized weld quality and reduced spatter. | |
| Communication Interface | Ethernet/IP, PROFINET, PROFIBUS, EtherCAT, Modbus TCP/IP (for integration with the robot controller and other automation equipment) | |
| Wire Feeder (GMAW/FCAW) | Wire Diameter Range | 0.6 mm - 2.4 mm (Depending on the model) |
| Wire Feed Speed | 1 m/min - 25+ m/min | |
| Drive Rolls | 2-roll or 4-roll drive systems for consistent wire feeding. | |
| Spool Capacity | Typically accommodates standard industrial wire spools (e.g., 15 kg, 20 kg). | |
| Robot Controller | Programming Methods | Teach Pendant (Manual guidance), Offline Programming Software (Simulation and path generation), Path Planning Algorithms (Automatic trajectory generation). |
| Memory Capacity | Sufficient for storing numerous welding programs and parameters. | |
| I/O (Digital/Analog) | Configurable digital and analog inputs and outputs for interfacing with external devices (e.g., fixtures, sensors, safety circuits). | |
| Communication Interfaces | Ethernet, USB, Serial ports for communication and data transfer. | |
| Safety Features | Integrated safety circuits, emergency stop, safety interlocks, light curtains/scanners interface, collision detection algorithms. | |
| Motion Control | Advanced servo control with high-resolution encoders for precise path following and speed control. Interpolation modes (linear, circular, etc.). | |
| Welding Torch | Cooling Method | Air-cooled or Water-cooled (depending on the welding process and current). |
| Torch Angle Adjustment | Typically fixed or with optional automated torch angle adjustment capabilities for complex geometries. | |
| Nozzle Type | Various nozzle designs optimized for different welding processes and joint configurations. | |
| Crash Protection | Breakaway mechanisms to protect the torch and robot arm in case of collisions. | |
| Sensors & Software | Seam Tracking/Weaving | Optional through-arc sensing, laser vision, or tactile sensors for real-time adjustment of the welding path and weave patterns. |
| Adaptive Welding Control | Software algorithms that monitor welding parameters (e.g., current, voltage, arc length) and automatically adjust them to maintain optimal weld quality. | |
| Offline Programming & Simulation Software | Allows users to create and simulate welding programs offline, optimizing cycle times and reducing downtime. Features include collision detection, reachability analysis, and cycle time estimation. | |
| Data Monitoring & Analysis | Capabilities for real-time monitoring of welding parameters, data logging, and analysis for quality control and process optimization. | |
| Integration & Peripherals | External Axis Control | Ability to control additional axes (e.g., positioners, gantries) for increased workspace and part manipulation. |
Benefits of Robotic Welding Machine:
Serve as robotic welding machine suppliers in Pune, for safety, cost, consistency and enhanced productivity like these benefits are there which are given below.
- Enhanced Productivity: Robots do not tire and do not require resting and can work day and night around the clock without requiring any tiredness, generating a huge number of numbers and at much higher turnaround levels than human.
- Improved Weld Quality and Consistency: Robotic welders are balanced and accurate movement, which leads to equal-quality weld beads, penetration, and accuracy. It reduces defects, rework, and material usage, thus a quality product.
- Improved Labor Safety: Automated weld processes, particularly where it is dangerous places with fumes, sparks, and hot particles, reduce the possibility of human labor being harmed. It's a cleaner, healthier, and safe working environment.
- Less Labour Cost: Though costly to install, robot welding is a cost-saving method in the long run by saving on the labor cost by lowering the use of skilled welders and reducing ancillary costs such as wages, benefits, and training.
- Greater Versatility and Flexibility: Sophisticated robot welding machines can be reprogramed and programmed easily to perform various welding processes, materials, and workpiece shapes.
Applications Robotic Welding Machine:
As robotic welding machine manufacturers in Pune, in different industries applied for metal component efficiency which are given below.
- Automotive Industry: Robotic welding is applied extensively to weld auto bodies, chassis, exhausts, and other close-fit and high-strength structure parts in mass production.
- Aerospace Industry: Its ability to create high integrity welds in harsh environments in aircraft components, engine components, and satellite components, robotic welding provides precision and consistency required with emerging materials.
- Construction and Infrastructure: Robotic welding in steel structure construction like pipelines, buildings, and high-class bridges with even welds at low cost in megaprojects.
- Heavy Equipment Manufacturing: Heavy equipment manufacturing firms of construction, agriculture, and industrial trucks employ robotic welding to manufacture high-quality large and complex parts with a higher production rate.
- Metal Fabrication: Robotic welding is utilized in metal fabrication plants on a massive scale for the execution of an extremely large number of operations such as welding enclosures, frames, furniture, and specialty metal components with greater efficiency.
Genesys Laser Pvt Ltd is the well-known robotic welding machine manufacturers in Pune as well as outstanding robotic welding machine suppliers in Pune, Robotic welders are an industrial revolution that is a great combination of increased productivity, quality weld, increased safety, cost saving, and increased flexibility. Due to the growth in technology, they will surely have more applications in other industries in the near future and are becoming a necessity for all such organizations that are willing to automate their welding operation and become competitive. Contact us for more information!
FAQs
It would be vastly diverse with robot size, category, complexity, and peripherals involved, tens to hundreds of thousands of dollars.
Robotic welding programming is not difficult. New robots for robotic welding will come with user-friendly interfaces and offline programming software, and after training, it can be programmed.
Weld robots can be programmed to perform any type of welding process like MIG (GMAW), TIG (GTAW), spot welding, and laser welding based on the application need.
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